Team:Imperial/Mechanical Testing

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Revision as of 18:33, 16 October 2014

Imperial iGEM 2014

Mechanical Testing

Overview

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Key Achievements

Introduction



“How long would the bacterial cellulose water filter last? What will be the pressure we can apply on to it?” - Dr. Chipps (Principal Research Scientist at Thames Water)

The most accessible method of finding an answer to Dr. Chipps’ questions is to asses the quality of our material by pulling a test piece until it breaks, a tensile test. The quality of our bacterial cellulose will determine the water pressure that can be applied to it in a membrane bioreactor setting as the filter will be used in a flat orientation. Since the water pressure is the major limiting factor of the flow rates produced in such a setting, a key step to establishing the feasibility of our project is to perform a tensile test.

Tensile testing of bacterial cellulose is a common way of characterising and comparing its mechanical properties (Sherif 2006, Cheng 2009, Shezad 2010) and provides an indication of the orientation of the fibres in the bacterial cellulose pellicle. Therefore, we contacted Dr. Angelo Karunaratne of the Royal British Legion Centre of Blast Injury Studies at Imperial College, requesting access to test samples in an Instron 5866 materials testing machine (Instron Inc., Norwood, USA). Luckily Angelo was welcoming to the idea and allowed us to perform tensile stress-strain tests of our material. The aim was to calculate the young’s modulus, maximum stress applied and strain at failure.

Methods

Figure 1: Instron 5866 materials testing machine
Figure 2b: Actual test state: tensile testing state of thin bacterial cellulose pellicle
Figure 2a: Dumbbell shape used as the shape for testing

Samples were prepared by oven drying at 60°C for 6 hours between VWR 413 filter paper, without pressure. Subsequently, samples were kept at room temperature (20°C) before testing. Cellulose was cut into 0.1 mm x 11 mm x 32 mm dumbbell shapes according to the recommendation from the ISO 527-3 guidelines for determination of tensile properties of plastics. Dumbbell shapes have the advantage of avoiding stress concentration at the clamps, and the dimensions chosen were sufficiently similar to existing literature dimensions, 0.16 mm×100 mm×150 mm to allow for comparison across studies (Sherif 2006). A digital vernier calliper was used to measure the thickness of each of the samples. 8 samples were used for the main cellulose fabric intended for water filtration, fewer were used for alternatively processed samples due to limited availability.

The test involves clamping test pieces into the Instron machine, moving the upper clamp upwards at a specific rate, ‘elongation time’, set to 20 mm/min to match that of existing literature (Sherif, 2006) and tracking the tensile force this introduces in the BC sample until the sample breaks, failure. Stress(σ) was calculated as the tensile force divided by the cross sectional area measured as width x thickness. Young’s modulus was calculated as stress/strain. Strain (ε) was calculated as ΔL/L0where ΔL is the elongation from the initial length L0.Samples were tested until visually confirming failure as shown in figure 3.

Figure 3: Cellulose failing under stress

Two main sample types were tested. The BC pellicles intended for water filtration were immersed in a solution of Active Oxygen Fabric Stain Remover dissolved in distilled water. After 4 days, the pellicles were removed from the container, cut into squares of 5 cm by 5 cm, and allowed to dry between VWR 413 filter paper in an oven at 60°C for 3 hours. Then, the BC layered in filter paper was moved to room temperature, folded in Blue Roll, clamped between heatproof mats with mechanical clamps and left for 24 hours. This type of cellulose will be referred to as non-blended BC.

Alternative BC samples were treated in a 0.1 M NaOH solution in 80C for 3 hours, upon which it was dried off with blue roll and immersed in distilled water. After being in the distilled water solution for 12 hours, the BC was dried of with blue roll and blended in a Jamie Oliver food processor for 12 min at speed 2.

Figure 4: Active Oxygen Fabric Stain Remover treated BC for 4 days
Figure 5: a) 0.1 M NaOH treated BC, blended and spread onto VWR 413 filter paper to dry b) Phillips Jamie Oliver Blender that produced the BC of part a.

Results

Figure 6: Tensile Stress-Strain Graph of Bacterial Cellulose
Figure 7: Average Tensile Stress-Strain Graph of Bacterial Cellulose
Figure 8: Tensile Stress-Strain Graph of Blended Bacterial Cellulose
Figure 9: Tensile Stress Average of Blended Cellulose

The results of the mechanical tests of blended BC and non-blended BC are shown in table 1. The corresponding measurement data are shown in figure 3 and 4. As shown in table 1, the E, σand ε of non-blended BC was 1.52 MPa, 30 MPa and 35%, respectively. 10 samples were tested to check for variability in the cellulose samples produced as graphed in figure 5.

Sample processing Ultimate tensile stress (MPa) Yield stress (Mpa) Young's modulus (Mpa) Strain at break (%)
Non-blended bacterial cellulose 29.9 ± 6.4 25.2 ± 7.2 1.5 ± 0.1 21 ± 3
Blended bacterial cellulose 208 ± 80 155 ± 11 50.5 ± 1 4.1 ± 0.9
Table 1

Discussion

Limitations

Appendix

References